Aloft AeroArchitects, VIP airliner completion and MRO specialist, lands at NBAA 2018 between last monthâs delivery of a new BBJ2 to a private company in Asia and next monthâs intake for refurbishment of a BBJ on which the Delaware-based company installed the current interior 12 years ago.
The just-delivered BBJ2 features an EdĂ©se Doret-designed interior and the latest Astronics CMS and Honeywell Ka-band technology, said John Eichten, Aloftâs senior v-p for sales and marketing. The incoming BBJâs interior was designed by Warja Borges of Germanyâs Unique Aircraft and will be installed in conjunction with the jetâs 12-year check and landing gear overhaul.
At its two-story display area (Booth 1012), Aloft is showcasing its three core business lines: completions and MRO services; ODA engineering support; and precision manufacturing. A cross-section of representatives from the companyâs sales, engineering, supply chain, and ODA team, led by company president and CEO Bob Sundin, is on hand to welcome attendees.
For its completions on the coming BBJ Max 8/9s, âOur approach is to tackle only one or two at a time so we can focus on the intricate details of each completion,â Eichten said. Meanwhile, MRO demand for BBJs has been âvery strongâ this year, driven by a combination of modification projects and maintenance, he said.
Aloftâs second business line, ODA (Organization Designation Authorization) and third-party engineering services, consists of internal certification engineers and ODA staff. External engagements range from STC development and certification to turnkey engineering, with the teamâs ODA credentials covering âvirtually every commercial aircraft in operation including the B787 and A350,â Eichten said.
Internally, ODA services have been âa game changer in our ability to process and issue STCs for our own designed products and services,â he continued. That includes STCs on major interior completions, technology upgrades, mandatory regulatory requirements such as its ABS-B Out STC for the BBJ, and STCs for its auxiliary fuel system. All told, Aloft anticipates issuing or amending more than 25 STCs this year, Eichten said. The fuel system STCs have been particularly important lately.
Aloft is the exclusive provider of auxiliary fuel systems for BBJs, and with the BBJ Max line poised to enter service, the company has been working on system upgrades to accommodate the new models and their more efficient engines. Aloftâs 737 Max 8 auxiliary fuel system âis currently being installed, tested and certified on the prototype aircraft, with STC issuance scheduled for later this year,â Eichten said.
The Max 8 system includes new, enhanced AFS tanks, LRUs, and maintenance-friendly tanks and installations, according to Aloft. The upgraded tanks have been engineered to maximize fuel capacity, speed fueling, and minimize reconfiguration efforts, and the system is fully integrated with the airplaneâs ground fueling and fuel management system.
The third line of Aloftâs operations is the precision manufacturing group, makers of Aloftâs auxiliary fuel kits and Hollingsead International avionics, racks, trays, extractors, and avionics kitting, which have seen âan uptick in the growthâ this year, said Eichten. âWe expect double-digit growth next year.â
While acknowledging the bizliner completions market has âstruggledâ for the past three years, Eichten noted that BBJ Max aircraft and ACJneos are coming into production. âWe see a long runway of opportunities globally for the completions market,â he said. He added that though Aloft is a BBJ completion specialist, âWe would add the ACJ if the right opportunity presented itself.â