American Eurocopter’s blade shop in Grand Prairie, Texas, is a busy place. The 20 craftsmen repair and refurbish 1,000 helicopter main and tail rotor blades every year. That translates into 95 percent of all Eurocopter blade work in the U.S.
Much of the work is done by hand. “It is a slow process,” acknowledges shop manager Jim Tully. “It would be nice if we could find a way to go faster, but it has to be done the same way. With fiberglass, it wouldn’t take long to scrap out a blade completely” if a mistake were made.